Heater and boiler tuning is not a new practice, but with the advent of 40 CFR 63 Subpart DDDDD, or the Industrial, Commercial, and Institutional (ICI) Heater and Boiler MACT Rule, it is required for all affected major source facilities. Despite the initial belief that MACT DDDDD is just another costly EPA regulation, implementation of the work practice standard has provided a wealth of information substantiating that regular heater and boiler tune-ups can save significant costs through improvements in fuel efficiency, energy reduction credits, and safety. More notably, there is a simple payback on the tune-up services within months. Heater and boiler tuning has been described as part science and part intimate knowledge of the equipment’s operational characteristics and process needs. And while many facilities believe their heaters and boilers to be well optimized, compliance tuning efforts have revealed that this is not always the case. Course instructors have a combined, 60-plus years of tuning and environmental regulatory experience which they will share with attendees to better educate industry on the importance of combustion optimization and to help align the efforts of operations/process and environmental departments on practices that benefit both.
In this course, attendees will:
Review the subpart DDDDD Heater and Boiler MACT Regulation;
Cover the technical aspects of combustion tuning;
Review key aspects of combustion engineering and burner performance;
Address the regulatory compliance requirements for tune ups;
Look at MACT DDDDD case studies for which regularly occurring tune ups have been performed;
Discuss the benefits of heater and boiler tuning including cost savings, energy reduction credits, safety, and alignment with organizational values;
Summarize a host of other thermal energy systems that are also beneficial to assess for energy efficiency improvements.